Design & Manufacturing Services
Optimized Solar OEM Product Design & Manufacturing
- Tailored tooling design and development,
- Sophisticated PCB circuit design and manufacturing, and
- A variety of solar panel encapsulation techniques.
Custom Solar Panel Manufacturing
Our diverse solar panel product line offers both manual and automated soldering lines, ensuring flexibility in prototyping and cost-efficiency in scaling. To initiate the process, simply reach out to us, and our team will promptly respond with our project intake form.
Our encapsulation techniques include:
- Glass-laminated Solar Panels,
- Epoxy encapsulated solar panels,
- PET laminated solar panels,
- PolyX encapsulated solar panels,
- Connectors: solder pads, junction box, custom connector, wire leads.
At Silicon Solar, we understand the intricacies of custom product development and offer comprehensive, cutting-edge solutions to fit your unique requirements. With over two decades of experience in the solar energy industry, we bring to the table a wealth of knowledge, resourcefulness, and technical expertise that helps you accelerate your product development process.
What Are the Benefits of Custom Product Development?
Accelerated Innovation: Custom product development opens the doors to innovation. With a tailored solution, you can exploit new technologies, optimize your product for performance and efficiency, and stand out in the marketplace. Our broad range of services, including tailored tooling design, PCB circuit design, plastic injection molding, and LED circuit board design, enable a seamless transition from concept to production.
Optimized Costs: By working with Silicon Solar, you can save significant costs on your projects. Our comprehensive project survey process is designed to streamline operations and curb expenditure, ensuring cost-efficiency at every step.
Flexibility and Scalability: Custom development offers the flexibility to adapt the product to your unique needs and the scalability to grow with your business. Our solar panel product line, for instance, provides both manual and automated soldering lines for flexibility in prototyping and cost reduction when scaling.
What Are the Pros and Cons of Working with an Experienced Partner in the USA?
Working with a seasoned partner like Silicon Solar, based in the USA, comes with several advantages:
Experience and Expertise: Our twenty-plus years in the solar energy industry have endowed us with comprehensive knowledge of market trends, technological advancements, and industry standards. This expertise guides the development of your custom solution, ensuring it aligns with industry best practices and stands out in the market.
Reliability: With our history and presence in the market, you can trust our commitment to quality and customer satisfaction. We understand the importance of deadlines and are dedicated to delivering your product on time and within budget.
Local Collaboration: Being based in the USA facilitates effective communication and collaboration. We’re in the same time zone, adhere to the same holidays, and speak the same language, eliminating the hurdles of international coordination.
How Can Silicon Solar Help with Your Custom Product Development?
Whether you’re looking to build a prototype or scale production, our team is equipped to assist you in achieving your goals. We offer turnkey solutions that include design, engineering, and manufacturing of all product tooling needed for large-scale production. Our services include production of PCBs, plastic housings, wiring harnesses, storage batteries, and LED chips/boards.
In conclusion, Silicon Solar’s long-standing experience in the solar energy industry, commitment to innovation, and customer-centric approach make us the ideal partner for your custom product development needs. Our tailored solutions are designed to optimize your product for performance, efficiency, and market competitiveness. Despite potential drawbacks like cost and resource availability, the benefits of working with a reliable, experienced, and locally-based partner far outweigh the cons. So, let’s partner together to bring your vision to life and create a cleaner, more energy-efficient world.
Complete Product Design & Manufacturing
Planning to innovate a new solar gadget? You’re in the right place. We provide custom product manufacturing that includes the design and engineering of all necessary product tooling for scale production. Our services encompass the production of PCBs, plastic housings, wiring harnesses, storage batteries, and LED chips/boards. To commence, simply get in touch with us, and our team will promptly respond with our project intake form.
Our services include:
- Plastic injection molding and tooling,
- Comprehensive cable management,
- Robust battery and power management,
- LED circuit board design and efficient heat dissipation.
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Custom Product Development Form
Product Development FAQs
Simply fill out the intake form on this page to setup a call with our project development team.
Yes, we are happy to assist with rapid prototyping to get your project off the ground.
Our team will help determine the most cost effective and reliable solution for interconnecting with your solar panels.
Yes, we are happy to provide our own mutual non disclosure agreement or review your NDA.
Yes, we operate close partnerships with manufacturing partners across china for large scale production.
Depending on the scope of your project and its complexity, we are able to turn around product design and prototyping within 3-4 weeks.
Hear what our customers are saying
I needed to illuminate an entrance sign at our facility and didn’t want to go through the hassle of running underground cables. The Silicon Solar team was friendly and prompt with a simple and effective solar sign lighting system.
My customer needed a solar billboard lighting solution, I originally just ordered a few spot lights of amazon which didn’t work. They created a custom billboard light kit which has been in operation the past 12 months. If you’re looking for solar sign lighting experts – you’ve come to the right place.
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Why Us?
We are Experienced
As an established solar provider with over 20 years of experience, we stand out from our competitors by offering reliable solar solutions.
We are Fast
We maintain our own manufacturing and warehouse facility in Upstate New York, China, and Poland. All custom solar systems go through an in-house testing procedure before they are shipped to our customers.
We are Passionate
Our goal is to deliver our customers the best solution built by a team of passionate professionals that strive for customer satisfaction.
